Hull Construction –Infusion Molding vs. Hand Laid and Vacuum Bagging
In a high-performance environment, all that separates you from the water is your boat hull. Hull construction and performance is critical.
Proprietary Hulls
Our boat hulls were designed and constructed by Liquid Glass Powerboats from scratch in our factory. The hulls are exclusively unique and proprietary to our Company.
Out with the Old
Liquid Glass Powerboats has technologically leapfrogged the antiquated, less-precise technologies of vacuum-bagging and hand laying hulls. These techniques yield lower quality hull reliability, performance, and reduced aesthetics.
Vacuum bagging and hand laying yields a resin to glass ratio of 60% resin to 40% fiberglass (at best), which is far from ideal. Hull strength is achieved from fiberglass, not from resin. Resin only makes a boat heavier, not stronger.
The Future: Infusion Molding
We build boats using infusion molding. The concept works as follows:
- Fiberglass reinforcement is placed in a mold set
- The mold is closed and clamped
- Resin is injected into the mold cavity under pressure
- View the photos at right for the individual steps of infusion molding
The motive force is pressure therefore, the pressure in the mold cavity is higher than atmospheric pressure. In contrast, vacuum bagging methods use vacuum as the motive force, and the pressure in the mold cavity is lower than atmospheric pressure.
Once infused, the fiber cures with exact durability, quality, and volume specifications, leaving nothing to chance or variability. The result is a remarkable 70% fiberglass to 30% resin ratio. The entire process is environmentally clean and friendly with no toxic emissions.
Infusion Molding Benefits
Infusion molding yields:
- 45% improvement in hull strength
- 100% improvement in hull stiffness and rigidity
- 46% weight reduction
The technique’s hallmark quality is repeatable and consistent performance. Outcome is never dependent on an operator’s skill.
Compare
Ask our competitors how they build their hulls. Then, test the superiority of a hull built by infusion molding. The advantages are remarkable.
